Jesse Lupo stands beside his latest distilling marvel made of stainless steel and copper. This 40-gallon still is designed to distill any type of alcohol except Vodka.

Jesse Lupo has been ginning up the heat on welding rods for another still in his shop in Maine and this one is a real beauty, wrapped in a sheet of decorative Georgia style embossed copper. While this particularly distinctive style of copper sheeting is very striking to the eye, it also caused some head scratching at Trident Welding.

Jesse ordered a full size sheet of the Georgia style copper sheeting, which is normally 96” long. When he started measuring to make the cuts for the outer surface of his latest still, he noticed that the copper sheeting was 1-1/4” shorter than expected. Since he has always been pleased with the quality and service from QuickShipMetals.com he called to see why this sheet did not meet his expectations.

What he learned caused him to have one of those “Ah” moments, that we’ve all experienced when the unconsidered obvious is explained. This style of copper sheeting starts out a full 96” in length, but because the Georgia Style pattern is embossed, the surface is raised and that increased height comes at the expense of length and width which are drawn up by the embossing process.

“When it was explained to me it made perfect sense. I just hadn’t considered it before. It’s a beautiful pattern and really gives a dramatic look to this 40-gallon steam jacketed still,” he said.

The copper in this particular design is used to dress up the exterior and conceal the insulation layer on the outside of the steam jacket. The steam is used to heat up the mixture and create the alcohol. Once he is finished with the actual construction of a still, the task of polishing has to be done. For the copper on his stills, Jesse uses Top Brite®, a product similar to Brasso®, but he feels it works much faster and produces a better, longer lasting shine.

For the discoloration that welding creates in stainless steel, he says that a wire brush and a lot of elbow grease is the solution. Another professional trick he shared is to use a vibrator sander and a Scotch-Brite® pad. Once he’s through with the polishing work, he washes the stainless steel with isopropyl alcohol to remove any impurities.

If you’ve got a project that would be improved by a piece of decorative copper, QuickShipMetals.com has an excellent selection that includes Hammered Connecticut , Hammered New York, Hammered New Hampshire, Hammered New Jersey, Hammered Georgia, in addition to the Hammered Georgia pattern.

Log onto the Live Chat link from the website, or call the toll-free number 888-334-2177 and make something happen!

For more information on stills and Jesse’s Trident projects, see the previous article Big Things Brewing at Trident Welding.

Celestial Ouranios, an 18" x 24" patina on brass was created by controlling the application of patina solution with paper strips.

While some may consider a patina to be a gratuitous closure to a work that is already finished, copper artist Stefan Alexandres has turned the patina into an art form of its own. Two pieces that serve as an example of this are “Divine”, and “Celestial Ouranios,” two 18”x24” patinas on brass that he created by using a common technique with a subtle twist he developed on his own.

To create these two pieces Alexandres used strips of paper to mask parts of the metal’s surface to control where he wanted the patina is formed. He simply applies the strips of paper and dampens them so they will stick. No glue or adhesive is used. Once the patina has been applied and left to dry the paper comes off easily to reveal the results of this masking technique.

Alexandres advises, “There are many ways to finish copper. Sometimes I leave a piece of sculpture or repoussé unfinished and live with it for a while to consider what type of treatment I will give it.”

One option that he sometimes uses involves paint.

Suspicious Circumstances is a 28x" 28" x 3.5" repousse on copper.

“Metal can be painted. Often I will use a clear base such as varnish, after cleaning the metal’s surface. After the base has dried I use oil paint and wash it out with a damp cloth to leave the paint in the indentations.”

While this technique can add variety to the options for coloration, Alexandres cautions that paint is not permanent. “Paints are made of pigments, and any pigment exposed to light will fade in time. Patinas are created from minerals and therefore the affect created by minerals will last over time.”

Another technique Alexandres uses to add variations and interest to a patina involves rubbing and removing areas to create highlights and subtle changes in the colors or patterns. This can be accomplished by using a scotch bright pad, steel wool or a wire brush on an electric wheel, but he cautions anyone wanting to use this technique to use a protective mask to prevent inhaling the dust created by this process, which can be laden with caustic chemicals that can damage the lungs.

Alexandres stresses the importance of developing your own style and experimenting with both the affects of various formulas as well as the way they’re applied. “What I’m doing with patinas works for me. Maybe some other artists are doing it differently,” he said.

"Man from Poetry" is a 28" x 28" repousse on copper with a patina created by heating the metal with a torch. Note the intricate detail in the two faces at the bottom of the shell.

He also recommends metal artists consider the options of applying patinas, stressing that “Patina’s can be applied either cold or hot, and the results can be very different.”

He also notes that patinas can be created from simple sources. “The water in Florida is very rich in sulfur. On a hot summer day if you coat a piece of copper with water that is rich in sulfur and leave it in the sun, you will see an incredible patina form.”

Alexandres also uses commercially prepared patinas that he purchases from ronyoungpatina.com. After he applies these formulas he uses a solution of baking soda diluted in water to neutralize the action and stop the development of the patina. Take a container of water sufficient to cover the area you are working with and add baking soda while stirring until the crystals no longer dissolve, then apply it to the metal’s surface, wash with clear water and let dry.

Patinas are an ancient technique, but how you use them does not have to be governed by tradition, previous methods or rules that limit creativity. Another great thing about patinas is they not immutable. If you don’t like the results, you can always start over or alter the results by removing parts or adding other minerals to change the affect. The important thing to remember is that a creative work that is rattling around in your head needs to come out. Buy some copper sheeting or brass sheeting and create a piece of metal art today.

QuickShipMetals.com has a great selection of copper sheeting and copper foil, as well as brass sheeting that will please even the most demanding creative spirit.

Our metal ends up in some interesting projects but few would rival the potential for excitement that comes with riding on the grill of a fire engine racing down the congested streets of the Bronx. When a fireman from a New York fire house called with an idea to dress up their Engine number 92, Quick Ship Metals was happy to take on the job of creating two large numbers to identify their engine.

At some time in every young boy’s life the dream of growing up to be a fireman is a treasured goal, and knowing the care that firemen take polishing and shining their engines, this job created a buzz in the QSM shop.

Metal workers in our production facility used a TRUMP machine to cut out the box style letters from aluminum diamond plate and then gave them a bright red powder coating that will stand out boldly as the Engine 92 lumbers down the street with lights flashing and siren blaring.

Although we won’t “grow up” to be firemen some day, it’s nice to know that we had a part in dressing up an engine for firemen that live that challenging life, and rise to meet the dangers that come with the ringing of the fire bell.

If you’ve got an idea for a project that involves metal, give our customer service staff a call on our toll-free line. 1-888-334-2177. We give every project the same top priority and attention to detail that even the most demanding consumer will appreciate.

By Frank Ross

This copper repoussé of a Native American dancer is filled with intricate detail.

Kirk Sullens has a gift when it comes to seeing the hidden beauty in metal. He is the sole proprietor of Kirk Sullens Metal Arts, located in Mount Dora, Florida. His work, over the past two decades, marks the waypoints in a long and winding path that began by simply turning the pages of a book. Sullens describes himself as a bookworm, a dedicated bookworm, and relates back to the tome that started him on his journey to becoming a gifted metal artist. For him the first step toward his future was taken innocently during the 70’s, in what he described as his “back-to-the-land movement.”

“I picked up a book titled The Complete Blacksmith by Alexander Weygers and that changed my life,” he said. To him, blacksmithing looked cool and from the moment he read Weygers book he said, “I was hooked.”

He started out in his backyard and then got some instruction. Now, some 22 years later, he says he couldn’t imagine doing anything else.

Sullens was a long distance operator for AT&T when the company began cutting back its work force and offering to retrain their employees in another field. Seeing a great opportunity to further his passion for metalworking, Sullens asked if he could be trained as a blacksmith. Although he was told that he could never make a living as a blacksmith, and should choose some other line of training, he persisted and ultimately convinced them to finance his new passion for metal, heat and hammer.

Before his boss cooled on the concept, Sullens struck while the iron was hot.

This Native American themed lantern is one of a pair that graces the entry of the Bass Pro Shops/Outdoor World store in Broken Arrow, near Tulsa Oklahoma.

“I started looking for a school to train me and discovered the Blacksmith’s Gazette, published in Washington State. There was an ad in it for a school near where I lived in Missouri, but when I called about enrollment the instructor said that ad was old and he had stopped teaching,” he explained.

Either Sullens was destined to be a blacksmith and nothing was going to stand in the way, or he is one persuasive salesman because he convinced Bob Patrick, one of the country’s top blacksmiths, to teach one more student and he was soon pounding out 6 weeks of one-on-one training.

One thing led to another and Sullens found his way into a great job building custom designed metal art for Bass Pro Shops/Outdoor World many retail stores. After 15 years of creating all types of animals, countless metal railings, fireplace doors, lamps, lanterns and assorted decorative items he decided it was time to open his own studio.

Sullens uses a torch to bend a piece of steel forming a pair of antlers.

While his goals is to develop a trade catering to the horse people that are abundant in central Florida, he also creates commissioned projects for clients around the country, as well as following the many ideas that take root in his fertile imagination.

He is currently working on a sign for St. John’s Cycles a bicycle shop located in a nearby town. As fortune often smiles on Sullens, he was in the cycle shop to get a bike repaired and struck up a conversation with the owner, who was looking for a metal artist to build him a sign from an 1880’s advertising. The work features a steel shield, a bicycle and a copper repoussé of a naked woman with long flowing hair. He has completed the copper repoussé and expects to have the entire project finished before the February 14th grand opening.

This copper repoussé is part of the bike shop sign, and measures approximately 29 inches wide.

Sullens picked up his copper working style over time but he feels that his techniques became more refined after attending a workshop put on by George Dixon, whom he says is currently one of the best in the business. “I enjoy working with copper but it presents different challenges from doing repoussé in steel. Copper is very yielding to the tool and tends to show every tool mark, while steel is a much harder metal and doesn’t show the telltale lines created by tooling the metal into a raised form,” he said.

It was during the process of ordering materials to build the bike shop sign that he became involved with Storm Copper, and true to Sullens’ luck, this relationship has become one of tremendous satisfaction.

“I was ordering copper from another source but after several frustrating experiences I became very dissatisfied with their service, so I started surfing the Internet and that’s when I found Storm Copper. There was a little mix up with my order and I called their customer service department and spoke with a very nice lady who took down my information, then I got a call from another person who quickly followed up with more details. It seemed to me that everyone in that company had taken ownership of my problem and took a personal interest in resolving it and making sure I was happy with my purchase. I haven’t seen customer service like that in a very long time. I’m a Storm Copper customer for life,” he said.

This ornate metal screen features a copper repoussé of a four-foot alligator.

Although Sullens prefers to work in heavier gauges of copper, the airborne copper lady for his latest project was made from 18 gauge copper sheeting. Should you have a copper project in mind, Storm Copper has the perfect piece of copper to meet your needs and expectations. But if something should go awry between the order and the execution, one thing you can count on as sure as copper’s golden hue, the customer service can’t be beat.

You can see more photos of Sullens’ artistry at his page on FaceBook.

Order on line, or call our friendly customer service department toll free at 888-334-2177.

Stefan Alexandres looks over the elaborate copper work he created on two medieval themed doors.

I met Stefan Alexandres at a medieval-themed Orlando restaurant, complete with a museum that included a forge for working with iron and copper.  Just inside the shop’s entrance, surrounded by displays of various mechanical torture devices, I was taken with two huge doors covered with stunning works of copper art. The artwork featured very ornate designs and dragons typical of the period.

I inquired about the doors, and the man who rose to respond was Alexandres. I soon learned he is the copper artist in residence at the museum when he is not teaching one of his classes at the Crealdé School of Art in Winter Park, Florida.

The doors, which were his creation, had been removed to repair damage that had occurred from misuse. The technique used to create the elaborate metal work was repoussé, a love of his since childhood.

Repoussé is a technique that dates back to antiquity, and perhaps that’s where copper artist Stefan Alexandres was first exposed to the love of his life that is second only to his wife and daughter.  Not that he is that old, but Alexandres, a native of Greece began his professional life at the tender age of 12 when he became an apprentice for the traditional metal arts in Athens where he worked from 1964 to 1972. His training was based in the instrumental Byzantine Art for ritual tradition of Greek Orthodox Church. He was also involved with museum reproductions for archaic designs. After spending 2-1/2 years in the army he opened his own studio, and then traveled to Europe, Africa and Asia, before immigrating to America in 1989 with his wife and daughter.

Alexandres begins a piece with the chasing technique, following lines of the sketch he has drawn upon the metal's front surface.

Repoussé and its companion technique chasing are two processes that go hand in hand. Repoussé is a French word that describes the process of working a malleable metal from the reverse side to form an ornamental design. Chasing is a term which refers to a groove or channel that is formed by pressing down with tools from the front side of a piece of metal. A work of metal art is begun by first chasing the design from the front, and then embossing (repoussé) from the backside. These steps are alternated as many times as necessary until the work is completed to the satisfaction of the artist.

Alexandres looks at several full-sized drawings created for other projects.

This time consuming art form is not for everyone. Alexander explains that many of his students begin a project and then give up because this process doesn’t lend well to instant gratification. The process requires patience and perseverance to slowly expand and shape the thin sheets of copper without breaking through.

But before any work can begin, there has to be a plan. Alexandres was good enough to illustrate the process.

“I start all of my projects with a scale drawing on a small piece of paper to make sure I have the correct idea. It is easier to make corrections on paper than copper. When I feel I have what I want, I expand the drawing to a full-size and then transfer that to the copper sheeting. I make my own drawings based on my imagination. I draw inspiration from history, mythologies, folktales and real life. Preliminary drawings are my means of exploring the potential of an idea by saturating it with many visual possibilities. These drawings are overlaid and combined together to create a new assemblage that captures the original inspiration. The final piece is often the culmination of these new visual ideas integrated with visions I had documented years ago in small sketches,” he said.

A box of half-finished copper hearts sits on a bench in Alexandres' studio.

Alexandres says he always recommends students make a heart for their first repoussé project because the process is a quick introduction that teaches the basics of creating a design, and then they can expand on the basic shape that by adding other features such as words or flowers. In his St Cloud, Florida studio a box of copper hearts stand as a testimony to those numerous and varied heart projects. Copper artwork in various stages of completion hangs from every available rafter and wall of his studio and each has a story behind it.

“Over the years I’ve done a lot of trees because they give you a freedom to let the work take on its own direction. With a horse, for example, you have to worry about proportions, but trees grow as they wish and proportions are not a critical issue, within reason,” he said.

That said, Alexandres trees are not just simple trees. Looking more closely, in the detail of the tree bark, faces peer out from within the trunk, adding additional points of interest. This 32” x 28” piece is titled “Devotion.” He explains the faces by saying, “In some cultures, humans regard plant forms as spirit beings, separate from him but sharing in life and respected as such, here is that modern man must respect nature as a life form.”

This 32” x 28” piece is titled “Devotion.” He explains the faces by saying, “In some cultures, humans regard plant forms as spirit beings, separate from him but sharing in life and respected as such, here is that modern man must respect nature as a life form.”

Enamel on copper is another passion of his, and jewelry of a different sort is his latest direction. “The things I’m doing are not like anything you’ll find anywhere. I’m working on a series of titanium rings that are quite unusual. No other artist is doing what I’m going. If there is one, I want to meet them,” he said smiling.

When working on a small flat piece of copper Alexander sets his work in a container of German pitch to anchor it in place, allowing for detailed work without movement.  For larger pieces he uses common roofing tar because of the cost. German pitch, he cautions, is very expensive. As he moves his torch over the roofing tar to soften it beneath his work, the acrid smell rises to fill his studio. Once the pitch has been softened, the copper can be worked carefully until the pitch begins to harden again, then the torch must be reapplied to maintain the desired resistance beneath the metal. Once the work has been completed from the back side, the metal must be heated for removal, cleaned of the pitch and repositioned for chasing work on the front side.

To achieve the various thicknesses and intricate detail he desires, creating the tools to create the art is the first challenge. Alexandres hefts his tool bin and moves it across the studio, setting it down with a pronounced thud. From its many pockets tools protrude a plethora of steel tools of various shapes and sizes. He also has a collection of hammers that would lead one to believe that he never met a hammer he didn’t like. One work bench is literally surrounded by hammers hanging from a rack. Each rack is packed with a variety of different weights and shapes designed to achieve a variety of affects.

“You can spend thousands of dollars on tools. Copper or any type of metal artwork is a limited market and the potential for sales is small, so the tools are therefore expensive. It’s not like a bicycle, where every home has at least one. So, every artist has their own inventions. I have never seen two artists use the same tools. I have developed my own, but other artists would have something similar to substitute,” he explained.

To illustrate his point Alexandres moved to the table he uses for hot work and started pulling out pieces that he has created to form various shapes, and one was the shortened handle of a baseball bat. He uses it to support his work when forming a large curving shape such as a metal mask.

For the most part, Alexandres' selection of tools were created for specific techniques.

Alexandres works with all types of copper, silver and gold but the bulk of his work is based in copper. Although the bulk of his work is done on the middle weights of copper sheeting, he has worked with all thicknesses of copper from foil to the heavier gauges, selecting the appropriate thickness that matches the ultimate ambition of that day’s vision.

To complete a piece of copper artwork, Alexandres uses a variety of color effects are created by a combination of several methods and techniques. Special paints, metal stains, traditional patinas and gold or silver leaf create more dramatic effects. In the end, bees wax or clear varnish protects and retains the finish. In my next article, we will delve into the techniques Alexandres uses to color or patina his artwork.

In the meantime, you can explore more images of his work at his website, http://stefanalexandres.com/Art/Home.html. If you are inclined to study the techniques of chasing and repoussé, perhaps you would be interested in one of his classes at Crealdé School of Art.

Should you have the urge to jump right in and start a project of your own right away, QuickShipMetals.com has just the right piece of copper waiting for a creative imagination.

When a customer contacted our customer service department, upset because the stainless steel dishwasher replacement panel she had ordered was scratched up, it didn’t take long to solve the problem. To protect the outside surface during storage, shipment and handling, a heavy-duty layer of plastic is attached to the good side of the metal. The plastic is easily removed before you slide the stainless steel panel into position, and all of the metal’s beauty is evident. It is always nice to find out that a problem really wasn’t. But it’s more rewarding to hear the voice of a happy customer, once the plastic is headed to the trash bin!

Our stainless steel dishwasher replacement panels are available in two different sizes, or you can custom order one if you have an older model or unusual size. The two standard options

we have are listed below. To determine your grain direction before placing your order. Please print, fill out, and fax us a copy of this form when you order.

Dishwasher Door Panel – Stainless Steel .024 Brushed Stainless Steel (19 1/8″ H x 23 1/2″ W)

Dishwasher Lower Panel – Stainless Steel .024 Brushed Stainless Steel (3 11/16″ H x 23 9/16″ W)

If you need assistance, please call our toll-free number 1-888-334-2177

Jesse Lupo (r) and his father, Hubert Hall stand beside a still designed to distill honey vodka for a company in New York.

It is always interesting to see the finished products that are created from the many and varied metals sold here at QuickShipMetals.com. When an ordinary sheet of copper, stainless steel or aluminum makes its way through the order/shipping process and heads out the door, sometimes we get to see it again in photos of its new form.

The uses for our metals are as many and varied as the customers who contact us for our products, for each individual has a vision yearning to be realized. All that is required for shape, form and functionality to be created from raw materials is the melding of a creative mind with the metal that meets their needs.

While photos of beautiful creations created from our copper are received routinely, we recently received this photo from Jesse Lupo at Trident Welding, which is more than a bit unusual. Pictured in the photo are Jesse and his father, Hubert Hall, standing next to a 100-gallon vodka still that was custom made for this specific distilling process. This newly completed still is ready for shipment from his shop in central Maine.

Jesse began his professional life as a carpenter but soon developed an interest in welding. He improved upon his skills and became a boilermaker, doing commercial and industrial types of welding. Since he became very good at precision welding of pipes, his next professional pursuit was Bio-Pharmaceutical welding which requires very critical beads. As his worked progressed it occurred to him that the pipes and projects he was welding had a lot in common with a distillery, and a new business was born.

His current business ambition is twofold. First his commitment is to build high quality stills that exceed his customer’s expectations. And then some day he wants to become a licensed distiller himself, with a focus on flavored rums and specialty blends. Certainly his stills are capable of excellent results.

This 100-gallon column still has a decorative sheeting of quilted copper that adds beauty as well as concealing a layer of insulation.

The first man who purchased one of Jesse’s stills has received a Gold Medal Award for his vodka, so the old axiom, “the proof of the product is in the tasting” holds true. “Our stills are very versatile and you can brew any type of alcohol with slight variations in the design. That’s an advantage we have over our competition. Most companies that build stills only do one or two models and those are your only options take it or leave it. I’m a fabricator, and I’m not married to any one design. If a customer wants something special I’ll build it,” he said.

The stills Jesse builds are made of high-quality stainless steel. The copper is used to remove sulfur during distillation and as a decorative metal, or in some instances to conceal insulation beneath its decorative surface.

Micro breweries and specialty distilleries have become so popular around the country, so there is quite a demand for stills today. With the proper governmental paperwork and a simple pot still, anyone can become a distiller of spirits. If you have such ambitions and an idle welder, we’ve got the metal you’ll need. If you lack the welding skills necessary for such a complex creation, give Jesse a call at Trident Welding, and he’ll call us for the quality metal. He’s got the talent; we’ve got the copper and stainless steel.

For more information on brewing or distilling spirits visit the American Distilling Institute website, the creation of renowned alcohol expert Bill Owens. There’s a ton of information and a forum for friendly advice from others that share the passion for brewing spirits.

Give us a call on our toll-free line at 1-888-334-2177, or check out our extensive line of copper and stainless steel online. We’ve got what you need for even the most ambitious project!

By Frank Ross

A piece of hammered copper with a muratic acid patina is contrasted with a sheet of decorative copper that has not been treated.

Patinas are a beautiful part of the copper experience, and while time is the most natural way to achieve a nice patina most people do not want to wait several years for a particular effect to slowly form. Also, a natural patina depends on the ambient chemicals present in the air the copper is exposed to, and that determines the patina coloration. The alternative to waiting and accepting luck-of-the-draw coloration is a chemical application which produces the desired result very quickly. The downside is the exposure to toxic materials that can pose serious health threats, and then the cleanup and disposal of the residue. As discussed in my previous article, Creating Patinas on Copper and Bronze, a wide variety of commercially prepared formulas are available based on the color you desire to achieve. Most, if not all of them, are quite caustic so if you’re looking for a safer option, try using some of the solutions you already have in your home.

Normally I would put the legal disclaimers at the end of an article, but the title of this piece warrants an upfront notice that simple and safe are two relative terms. While simple can be argued from an age or ability standpoint, “safe” is the term that is more of a concern to me. When statements are made that involve the term “safe” people can have a false sense of security. Even mild acids can be painful and harmful in the eyes, and when dealing with sprays there is always the potential for misted liquids to become airborne and land where they were not intended. When using a spray bottle to apply liquids on copper consider the wind direction and always hold the material downwind. Also, before you begin any application you should know what the neutralizer is for any acid you intend to use and have it handy just in case it is needed quickly. Even mild acids can be quite painful. You will want to see the results of your efforts, so always wear safety goggles to protect your eyes and rubber gloves to protect your hands. It is also a good idea to wear old clothes that you won’t mind spoiling.

Now that you’ve got your copper prepared it’s time to say that creating copper patinas is more of an art than a science. Results will vary, sometimes dramatically, so proceed with an open mind.
The first step to any patina project is preparing the metal, and cleaning off the residue of milling, handling and environmental collectives can be handled with a simple washing of dish soap and hot water may be adequate. For more fouled surfaces cleaners that contain trisodium phosphate are more effective, but also more offensive to skin. Avoid cleaners which leave a coat of oxide on the copper surface. You’ll know if the cleaning process has been done properly if you wash the copper off after cleaning and the water sheets uniformly and does not form beads. Beading indicates the presence of oils or contaminates and additional cleaning will be required.

Salt, or sodium chloride, when combined with acetic acid from the vinegar produces sodium acetate and hydrogen chloride. Hydrogen chloride is a strong acid and the combination of it and sodium acetate will quickly clean a copper surface. This cleaning process will give your metal a very pure surface, which will corrode quickly when exposed to water and the combination of oxygen and carbon dioxide in the air.

Small pieces of copper can be sprayed with vinegar, sprinkled with salt and put in a sealed plastic or glass container with a dish of cloudy ammonia overnight. The following day, rinse the mixture off and let it dry. The results should be a blue patina on a dark background. You can also embed pieces of copper in sawdust that has been dampened with vinegar. This gives an interesting effect but less colorful.
Another option for a green patina is to mix 1 Tbsp ammonium chloride (Sal ammoniac) with 1 Tbsp salt and 1 ounce of ammonia in a spray bottle with 1 quart of bottled or distilled water. Warm or hot water will help dissolve the dry ingredients more quickly. Spray it on a clean copper surface and let stand for three hours for a nice green color. Repeat several times for increased coloration. Sal ammoniac is not something that you’d normally have in your everyday kitchen, but in the spirit of “safe” chemicals I’m throwing this one in the mix. Although the kitchen aspect of this chemical is rapidly dying due to the general disuse of it as an ingredient, in the past, sal ammoniac has been used by bakers to give cookies a crisp texture. If you don’t use it in your favorite cookie recipe, it is available online from a number of sources.

Another blue-green patina can be achieved by placing a piece of copper in a glass or plastic container and covering it with sawdust saturated with ammonia liberally mixed with salt. In an hour or so you’ll begin to see a nice speckled blue-green surface. Varying the mixture and the density of the sawdust will alter the results, perhaps more to your liking.

Muriatic acid will also produce a pretty blue-green color if diluted, then sprayed on and left over night. You can pick up muriatic acid at your local hardware store. Just remember that muriatic is actually a 20% solution of hydrochloric acid so be very careful that you have adequate ventilation and the safety precautions I covered earlier.

Other colors can be obtained with preparations such as gun bluing chemicals which can produce either a blue or brown effect. Another option for brown coloration would be uric acid, which has used to apply patinas on copper and its alloys brass and brass. The most common source is cow urine. The break-down or the ammonia cycle seals and purifies the rich, brown coloration.

I’m sure there are other chemicals and combinations of chemicals that you will want to try, once you become bitten by the patina bug. These are but a few that are simple, relatively safe, and most readily available for experimentation. The most important part of the process is to do it. Get some copper, create something, and add a patina to the finish. It’s fun, it’s creative, and it’s copper!

For all your copper requirements, logon to QuickShipMetals.com, where you’ll find extensive selections of decorative copper, brass and stainless steel, crafting foils in addition to copper sheet and plating.

For assistance in ordering, click on the link to our live chat or call toll-free at 1-888-324-2177.

Stainless steel adds beauty and durability to any kitchen.

The Sommers are very excited about their new kitchen and the carefree beauty and durability of stainless steel and granite. “We turned our 1987 out-dated kitchen into our dream kitchen. Having a culinary back ground I felt the necessity to build the kitchen around the hood fan, so I picked out a microwave combo with a 600 CFM vent fan. Then I installed the stainless steel backsplash below it using Liquid Nails. I ordered a 30 x 30 inch backsplash so it would extend several inches lower then my stove. This enabled me to screw the lower part of the back splash to the studs.”

“Then we had the granite installed and butted it right up to the back splash as you can see,” Tom explained.

“The stove is a GE Cafe Radiant Electric range. Their top of the line,” he added.

Tom was so happy with their new kitchen that he posted a video on YouTube so his mother-in-law in Texas could get the full effect.

“We Love our new kitchen,” Tom said.

Want to start on that kitchen of your dreams? Contact our friendly customer service staff and we’ll help you achieve your dreams just like the Sommers.

Call QuickShipMetal.com customer service staff toll-free at 1-888-334-2177, and start your dream kitchen project today!

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By Frank Ross

A torch can create dramatic changes in a copper patina very quickly.

In addition to its many and varied uses in the electrical industry, copper is also the most popular metal for artisans because no other metal has the ability to produce so many rich, beautiful colors by virtue of its own compounds.

For the creatively inclined, the urge to see different and varied color patterns in our environment is as basic an instinct as hunger and thirst. One of the most exciting aspects of working with copper or any of it bronze alloys is the beauty that forms as a film on the metal’s surface through natural weathering or artificially introduced chemical treatments. This chemical film is called a patina and the process patination.

The natural patination process takes time, and depending on the environment impacting a particular piece of metal it may take years. For many, the additional down side to the lengthy natural process is dissatisfaction with the resulting coloration after the long wait. So, it’s not difficult to understand the popularity of hurrying the process along. Expediting this process can be achieved with either heat or chemicals, and the difficulty factor varies from simple to complicated and potentially hazardous.

Although we live in an age of instant gratification, this love affair with man-made patinas is not a recent phenomena. Historically, the use of patinas can be traced all the way back to ancient China, and the earliest periods of bronze casting. Ancient pieces have been unearthed with distinct evidence of chemically induced patinas. While experts speculate over whether the coloration was done for establishing class distinction or simply for decorative beauty, the simple fact that patinas have been around for a very long time is undisputed.

The copper pattern on the left is called Georgia, and on the right is the New York pattern. Both have a patina created by heat. They are set on top of unaltered copper for comparison.

As the sophistication of chemical treatments for creating patinas improved, rivaling those formed naturally, techniques using wax and oil treatments were developed to protect and preserve the coloration. Over the centuries, individual foundries developed secret formulas for distinctive patterns of coloration that came to distinguish their castings. Naturally these formulas became highly guarded secrets that were not divulged. Even today, artisans who develop distinctive formulas guard them carefully; however, there are many formulas that are commonly known and shared freely.

We’ll start with the easiest method, heat, and then move on to commonly available household chemicals that produce good coloration. Once you’re comfortable with the basics, we’ll take on the more complicated methods and formulas.

Heat is one of the simplest methods of achieving varied and interesting color patterns with copper, but it’s difficult to duplicate the colors with regularity or over large areas. Chemical patinas are more predictable and with practice, patience and attention to detail they’re more consistently duplicated. Over the centuries, metal artisans have discovered the key to consistent results requires minimizing the variables by strict adherence to quality materials, exacting measurements and methodical application techniques. This is not a process that can be approached with apple pie techniques which call for pinch of this and a dab of that.

Some of the variables that impacting patina results include the composition of the metal being used, the particular formula selected for application, purity of the chemicals and water used in the formulation, method of application and perhaps most important – surface preparation.

While every step and element of this process is important, you can’t achieve a consistent, quality patina when you start with a dirty surface. All traces of oxidation, oils and contamination must be removed before you apply patina chemicals. The most common offenders that require removal are oils that have accumulated from handling and the manufacturing process. To avoid recontamination and protect your skin as well, use a pair of heavy-duty industrial gloves during the cleaning and rinsing process as well as subsequent handling prior to chemical application.

A fast cleaning process can be achieved with acids or combinations of acids by dipping the copper in an undiluted bath of 50% sulfuric acid and 50% nitric acid for a few seconds, but this is not a method that is practical for home use. A more practical approach requiring minimal physical effort is to soak the metal’s surface in a 10% solution of sulfuric acid for six hours. For metal that is badly oxidized you may have to rub aggressively with a fine grade of steel wool or a Scotchbrite pad. Once the excessive oxidation is removed wash the surface with a good quality detergent and rinse it thoroughly in water, wipe the surface dry with a solvent such as methyl alcohol. Use a clean towel, compressed air or a hair dryer to dry the surface completely and apply your prepared chemicals within a half hour to avoid re-contamination.
As mentioned above, the easiest chemical-free (other than surface preparation) method for producing a wide variety of colors on copper is using heat. Once your metal has been properly cleaned you simply pass a blue gas flame slowly back and forth across the metal’s surface and observe the change in coloration as the temperature rises. The best method of producing the heat is to use a small, hand-held propane torch that is commonly available in any hardware store.

Once you begin to apply heat, you’ll notice that the colors develop slowly and change gradually, beginning with a reddish orange hue. Additional heat will change the reddish orange to a bluish purple. Next you’ll observe a brassy color followed by a darkening red that transitions into a deep purple. The final effect is an iridescent chestnut. Once you see this color develop, remove the heat immediately. If you continue to apply heat after the chestnut color begins to appear the color will flake off and you’ll have to clean the surface again and start the patina process from scratch. There can also be disappointment on the early ends of this color spectrum as the first two colors can partially disappear when the surface is coated. All other colors are permanent, so it is best to stay in the middle of the color spectrum.

Once you’ve achieved a patina that is pleasing to your eye, the next step is to protect the colors you’ve achieved. You can apply a wax such as Johnson’s Paste Wax while the metal is still warm or wait until it has cooled to apply a coating of lacquer. If you apply wax, once the metal has cooled you’ll need to buff the waxed surface to get a polished appearance.

In our next installment we’ll experiment with common household chemicals and you’ll be amazed at the results you can achieve.

QuickShipMetals.com offers a number of decorative copper styles for your patination.

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