By Frank Ross

Talking with Margo is an interesting experience for two reasons. First, she lives in Texas but when she speaks a distinctive British accent is apparent. The next thing one notices is that Margo is very enthusiastic about the projects she creates using copper. She credits her father, a woodworker who liked to make his own furniture, as the source of her creative spirit.

A previous copper project was an inspiration that required the help of a local welder. I found a metal tree that I loved, but it needed some additional branches for what I had in mind, so my local welder added some more curved branches. Then I painted the tree and cut out 100 copper leaves with a tabbed extension that I used to secure them to the metal branches by wrapping them around the metal and gluing them on. The adhesive I used has held firmly so far, she explained.

Her latest effort, a lazy Susan table she created for her backyard patio area is quite stunning. Putting this project together required a bit of planning. “I’ve always found that it works best for me to draw a project out on paper first, so I make a scale drawing just to make sure I get it right. I use a limited number of tools so my projects are planned around a jig saw, a 10″ miter saw, a small tile wet saw and a few other hand tools,” she said.

Margo maintains that this table is quite simple to build. She began with plywood cut into a 40″ circle and sealed it well because the table stays outdoors all the time. Next, she cut another circle of Hardy board to secure the copper to and raise its surface even with the completed tile work. To adhere the copper, she used Loctite PL Premium Polyurethane construction adhesive. “The trick to getting the boards cut properly is to take a yardstick and drill a hole in the end, and another where you want the outer circle to be. Use a small wood screw to secure the ruler in the middle of the circle, put your pencil in the outer hole and carefully draw your circle. If you’re careful it will come out perfectly,” she said.

Margo’s second tip is for getting the tiles evenly spaced on the board. For this task she relied on her handy wooden yardstick again. By drilling a hole close to the side, and securing it in the middle once again, the edge can be used to mark off the exact line to be used for laying tiles in even rows. By measuring and drawing the lines around the entire circle in this manner, you will know exactly how the tile will lay out before you commit the adhesive to the surface.

The edges are distinguished with a copper tubing commonly found at a local builders supply. For the tile work, she selected Premium Listellos golden white/metal border 7/8″ tiles. Once the tiles were secured, she completed that phase of the project by grouting with an oyster colored grout and wiping the surface clean with a damp cloth. To give the table the characteristic spin of a lazy Susan, Margo found a bearing made by VXB Bearing company on Amazon.com website. The center of the table is made of 0.20 gauge sheeting copper, purchased from QuickShipMetals.com.

Not one to rest on her laurels, Margo is now designing another table to wrap around a large oak tree, and working up a list for the copper and other materials she’ll need. “I’m the happiest when I’m in my workshop working on a project and not in the kitchen. I’d rather grab a quick sandwich and keep on working. That’s what I really enjoy doing most, creating a project in my mind and then bringing it to life,” she said.

By Frank Ross

One of the most common questions I receive in the Ask Frank section of the QuickShipMetals.com blog is related to backsplash installation. Most recently Karen was looking for a few suggestions to help her husband tackle this sometimes daunting task. I advised her that the most challenging task her husband will face is preparing the surface. To avoid having another surface to clean, wait until you have a clean surface before you check the fit of your metal. If you position the metal over the dirty wall, you’ll have to clean it as well.

Adhesives will not work properly if they are applied over oily or dirty surfaces, and kitchens are the epicenter of oil and grime distribution in any home. Those wonderful smells that waft up from a skillet of your favorite dish are accompanied by microscopic drops of the cooking oil or butter that is being used in your recipe. Frying or sauteing are the most common tasks that create airborne contaminates, but even the steam rising from a boiling pot of pasta with olive oil will eventually end up on the walls and surfaces surrounding the stove.  That makes clean the project surfaces the first item on any backsplash installation project. Wash all surfaces with a decreasing agent and make sure there is no residue from that process. If you can see a film on the surface, it needs to be worked over again. Degreasing agents require a lot of clean water for proper removal, so don’t spare the water and rinse out your sponge or cloth frequently.

Once the surface is clean and dry, do a test fit to make sure you’re happy with all openings for outlets and switches. These openings can be cut by drilling a pilot hole and using a hand-held jig saw with a metal blade. It is also a good idea to hit the edges with a fine file to reduce the burred edges that can end up in fingers and hands.

Once you’re happy with the fit, apply the Liquid Nails and spread out the beads with a trowel or glue blade to ensure an even, uniform coat. Position the metal precisely then brace and clamp the metal, making sure the entire surface is flat and evenly pressured against the wall. For some applications, using tape on the edges will be adequate to hold the metal in place, but larger runs may call for additional pressure. Clamping and bracing can be easily done by cutting a length of plywood the length of your metal and attaching a 2×2 midway up the face. Cut as many lengths of wood as necessary for applying pressure evenly and clamp them to the leading edge of your countertop, using scrap wood to protect the surface of the top where your C-clamps will apply pressure.

Allow adequate time (24 hours) for the Liquid Nails to cure before removing the clamps, and the rest is pure enjoyment. Invite your friends over to admire your handiwork and accept all compliments graciously!

To kick off your own backsplash project, check out the stainless steel options at QuickShipMetals.com stainless steel. You’ll find some great ideas for upgrading your kitchen at our kitchen backsplash idea page.

Remember we’ll be happy to do custom cuts when you supply a detailed drawing.

By Frank Ross

Like many home improvement projects, the beginning of this attractive copper-accented planter was rooted in an unsightly, outdated object that needed to be removed. An ugly lamppost in front of Christina Galvan’s home needed to be removed, but it was mounted in a large mass of concrete. For Christina, a structural engineer, a block of concrete was an opportunity, not an obstacle.

With a few concrete blocks, some mortar and stones she created a planter that also served as a place to mount her house number. After further analysis, Christina felt the house numbers didn’t show up well against the dark stones, especially at night. “I looked at several options, but the commercially available products were pretty expensive compared to the raw materials. I did some research on the Internet and found QuickShipMetals.com. The pricing was very reasonable so I ordered a piece of copper sheeting cut to size. I had never worked with metal before, but the copper was very easy to work with and the holes were easy to drill,” she said.

“The numbers were mounted to the planter with screws and the only challenge was making sure the holes lined up properly so they could be reattached in the same location. I used a piece of cardboard to make a template and checked the alignment to make sure before I started drilling,” she said.

“I think the planter looks fantastic. The copper is starting to weather now and it looks very organic. In fact, I like the look so much I’m thinking that I need to do a copper sculpture or create a water piece with copper in my backyard. The area I live in is noted for copper, so it is a natural fit and I love the look,” she added.

If you have a project that could be complemented with the natural beauty of copper, give our customer service staff a call on our toll-free line. Copper might be the solution you’re looking for. 1-888-334-2177.

By Frank Ross

From stem to stern, this wood, canvas and brass beauty is stunning.

For Jerry Fruetel his recently completed canoe project was a labor of love with a long courtship. Jerry built the mold and began the project 18 years ago, and just took it on its maiden voyage this past month. “I’m like that wine company with the ad campaign that said, ‘We’ll serve no wine before its time’ but for me I serve no canoe before its time,” he said with a laugh.

“This was my first canoe and I wanted to take my time and not make any fatal errors,” he said. That fatal error almost happened, but cooler heads and hot water prevailed. After the ribs and planks had been attached, Jerry had to take a break for a couple of months. He set the canoe upright on saw horses but the cedar was so soft that the weight created a 1” dent in each end. “I thought I had ruined it, but I called a master canoe builder for advice.

Once the ribs are steamed and nailed to the gunwales, it looks like the ribs of a whale.

The solution was to create some temporary bracing to push the wood back out and pour buckets of boiling water over the damaged wood. When the wood dried out, the dents had come out and I was very relieved,” he said.

The first step to building a wood and canvas canoe is building the mold, which is essentially like another canoe, with the exception that it weighs about 300 pounds. The project lived in his garage and he worked on it when he had time off from his career with Blue Cross and Blue Shield in Minnesota.

Once he retired six years ago, the pace of the work became more regular and meaningful as well.

The mold is made of ¾” square strips of pine. Jerry explains the process that starts with attaching the inside gunwales, or rails, to the mold. Then 52 cedar ribs are steamed, bent over the mold,  and the ends are nailed to the gunwales of the canoe. The result looks much like the skeleton of a whale.

Only brass could protect this beauty!

Once the ribs are in place, cedar planking is attached to the ribs to form the hull, and canvas is stretched over. The canvas is then sealed with a thick paint-like filler that hardens like slate. The final steps for most canoe builders would be adding the finishing touches with a quality marine paint and varnish, but Jerry wanted this canoe to be special. “I’ve got about 500 total hours in the project over all these years. I could have finished it sooner, but I did some inlay work. I inlaid the Canadian Maple Leaf in decorative cherry on one end and the American Eagle on the other,” he said.

The tools of the trade, and the results of their proper application.

In his native Minnesota there are many large boulders to be navigated around, and occasionally they can’t be avoided, so Jerry wanted to protect this beauty along the nose and tip of each end. “Some guys use copper for the end cap, and that’s a great metal to finish off a canoe, but I thought brass might offer more protection since it is a harder metal. I wanted to use 20 gauge, but I contacted Quick Ship Metals and got some good advice on which thickness to use, and learned about the annealing process. That’s where the metal is heated red hot and then cooled down. That makes it softer and much easier to bend and form. As you tap on it with a hammer to form it, the metal gets hard again. I used the 24 gauge brass sheeting. It was great to work with and really looks nice.”

Jerry loves the smell of wood and making sawdust, but the wood he loves the most is a paddle in his hands. “I know people who build canvas canoes that don’t care to paddle, but I love to take mine out. I had read about them being quiet and smooth. It is that for sure, but it’s also faster than I thought it would be and it really handles great.

Jerry takes his canoe for a turn on the Mississippi River.

“My ambition is to turn my love of working in wood and making canoes into a service to charities in our area. These canoes sell from $3,000 to $8,000 depending on how they’re finished out. I want to make 10 over the next few years and donate them to be used for charity fund raisers,” he said.

Based on the beauty of this brass appointed masterpiece, I’m betting the bidding will be brisk!

The decorative and protective uses for brass and copper are almost endless. If you’ve got a project that needs protecting, contact our customer service staff for answers to any questions you may have about these metals. The call is toll-free. 1-888-334-2177.

By Frank Ross

There are many ways to dress up a truck, trailer, garage or workspace but none of them have the dramatic impact and appeal that aluminum diamond plate provides. The popularity and durability of diamond plate is most often seen on fire trucks, ambulances and heavy-duty trucks, but in recent years folks have found a way to incorporate this highly durable, attractive metal into just about every conceivable form known to man. Simply put, if a design idea in conceived, someone has built it in diamond plate.

In addition to the standard motor vehicle dress ups, tool boxes, kick plates and workbench applications, diamond plate shop accessories have been created in everything from tool and towel racks, trash cans, switch plates and even shop lights. However, if you’re the typical home owner with a shop and tools, you want to make as many of these yourself to save a few bucks and have the exact dimensions that meet your particular needs.

For common uses such as kick plates, Quick Ship Metals has precut diamond plate aluminum ready to ship, and special orders cut to specific sizes are not a problem. Both are routinely shipped out daily. For a quick solution to shelving needs in a garage or work area, these heavy-duty one-piece Diamond Plate Shelves are perfect. They’re extremely strong and ready to mount.

Although the eye appeal is a strong motivator for using diamond plate, the ease of working with it is also a major factor. You can cover a lot of abuse on the front, sides and back gate of a horse trailer by wrapping it with .063 diamond plate. It’s easy to cut, shape and attach with a minimal amount of tools and labor. Another positive aspect of this versatile metal is the added weight to a vehicle or trailer is minimal.

When selecting diamond plate, the most common question consumers have is related to thickness. In general there are two common areas of application, decorative and structural. For decorative use where you are not supporting weight, .063 would be a good thickness. Our .080 and .125 diamond plate is ideal for applications where you need more strength such as the interior walls of a trailer. These grades are great for uses that do not require structural support. Our Heavy Duty Aluminum Diamond Plate Corner Protectors, made of .125 DP, are very popular. It features a one piece design for solid strength and rugged protection. Some people also use the .080 grade for wainscoting in high traffic areas. For structural use or for building trailer ramps that have to support a lot of weight, use ¼” 6061-T6 TREAD PLATE.

If you’re the type of person that is more of a hands-on craftsman, the sample pack enables you to hold the metal in your hands and get the feel for the various gauges. For only $12.99 you can order an Aluminum Diamond Plate Sample Pack that contains .063″ through .125″ thicknesses offered by Quickshipmetals.com. The .250″ thickness is not in our sample pack but available upon request.

As a dedicated Harley rider in a very hot climate I can tell you that parking your motorcycle on asphalt, sand or plain dirt and hoping the kickstand won’t sink into the hot surface and topple is no way to leave your ride. What you need is a custom cut 6” x 6” Motorcycle Kickstand Plate. Besides being a sharp addition to your bike, having the peace of mind is worth a lot more than the cost of this handy plate. Another great idea for bikes is the Flame Motorcycle Pad.

This flame sculpted diamond plate motorcycle pad is custom cut from .080 aluminum diamond plate and it will provide your bike with a stunning parking spot that your buddies will definitely envy. This 10’ x 4’ bike pad will accommodate most size motorcycles and includes a non-skid rubber mat to rest on.
When the brightly polished look isn’t what you’re looking for, consider Black Aluminum Diamond Plate .063″. This unique metal gives you the advantages of a tread plate surface, without the weight of steel.

Another positive aspect of using aluminum diamond plate is the ease of care. After a while, the accumulation of road dirt and residue can leave your beautiful metal with a dull appearance. With a few easy steps and a little elbow grease, you can quickly restore the once-bright shine. Start by using a very fine steel wool to remove any accumulation of dirt and film. Next you need to use a lime-cleaning agent and a rough sponge to scrub the surface thoroughly. If you have sensitive skin, when using strong cleaners a pair of heavy-duty rubber gloves is always the wise option. Once you’ve got the film and road dirt removed, wash away the cleaner with soap and water. Now you need to apply some Mother’s Aluminum polish. A microfiber cloth is the preferred method of application, and it is best to work the polish into the surface slowly concentrating on small areas at a time for a smoother, even appearance.

Once the polish has fully dried, finish off the process and add a layer of protection by applying a coat of Mothers aluminum wax. This is the most challenging part of the job, so be very careful to use very small amounts of wax at a time. Trying to wax a large area can lead to spotting and streaking. To prevent the wax from building up on the edges, apply the wax in as thin a coating as possible, paying particular attention to rub out any streaks that begin forming.

QuickShipMetals.com carries Aluminum Diamond Plate in sizes and gauges that are perfect for any application. For additional information or assistance with your order, login to our Live Text and Chat Support try our toll free number, 1-888-2177.

Our customers come up with some great ideas when it comes to beautifying and simplifying kitchens and the necessities of preparing food. Magnetic stainless is an excellent option for a kitchen environment because it is so easy to care for and so durable in this challenging environment of heat, water and recipes that create air-borne oil and grease.

If you’re tired of digging through stacks or racks of various spices and blends of your favorites, then this may be just the solution you’re looking for. There’s nothing more frustrating than finding the right bottle of seasoning to discover that it is almost empty. In addition to ease of use, this rack also makes it easy to see when a particular spice is getting low and needs to be restocked.

With this magnetic rack, every type of spice you need to create your favorite dishes is within easy reach and with the open-ended containers it’s a snap to identify just the right container required for seasoning perfection.

Quick Ship Metals has the magnetic stainless steel, and you can spicing up your life quicker than you can say chicken cacciatore when you pick up the metal tins with clear lids online, for only $4.95 each at this link: Tins with clear lids.

Throughout this nation’s history, it has been the inventive mind that has developed the ground-breaking technology that has taken us from the dunes at Kitty Hawk to the moon and beyond. While many high-tech discoveries are made in commercial laboratories or through research at major universities nationwide; some of the most amazing discoveries have been made in small, one-man shops where tinkering is more than a pastime; it is a passion.

Photo courtesy of R. Harris, Hydrogen Technology Today

During the early 19th century, such notable minds as Michael Faraday, André-Marie Ampère, and Hans Christian Ørsted were making impressive discoveries related to the laws of electricity and magnetism. Some 20 years later, an English theoretical physicist and mathematician named James Clerk Maxwell took the existing knowledge from this field of experimentation and expressed it into the four fundamental equations known as Maxwell’s equations. At the time no one grasped the importance of his work. However, Maxwell’s equations have made an extraordinary impact upon our lives today. Through Maxwell’s equations we enjoy the benefits of electric generators, motors, the telegraph, the telephone, radio, TV and many more of what we consider essential items for daily lives.

A listing of similar individual achievements would be far too extensive to illustrate and therein lies the hope of this nation’s future. While many huge corporations and the government are pouring billions of dollars into the search for alternative fuels and energy, it may well be a lone individual tinkering on a workbench in the corner of a small garage that develops the next ground-breaking leap forward.

Many experts are focusing their efforts to develop the next sustainable fuel source by separating hydrogen from water, the most plentiful source on the planet. One possible solution to separating the H from the O in H2O is the Joe Cell, a device that has a vocal cadre of both supporters and detractors. While the concept is generally known, the exact formula has not been perfected; so many people are trying their hand at fine tuning the concept of using electrically charged stainless steel plates submerged in water to stimulate the separation and capture of the hydrogen gas. The person who discovers the perfect combination of plate size, proximity and electrical charge will have the world beating a path to their door, if it is indeed an achievable process. Fortunately inventors are not prone to listening to their detractors and the spirit of Orville and Wilbur Wright lives on in the hearts of many.

A quick search of the Internet will produce many testimonies from believers in the system, as well as various takes on the best way to make a cell. Many have videos demonstrating their cells in use, but none have proven viable enough to be accepted as the ultimate solution, so the door is still open. All you need is some stainless steel (preferred because of the corrosive nature of some water with high-mineral content) , a workbench and an inventive mind.

Quickshipmetals.com is pleased to sell products to some of the industry’s leading companies in the field of solar power and alternative fuel research. QSM has all the stainless steel you’ll need for even the most elaborate concept, and they’ll cut it to size so you don’t have to waste time with that part of a project. We’re happy to assist with the next green fuel solution, just call us at 1-888-334-2177.

Quick Ship Metal's circle shear slowly turns out another perfect copper circle.

Quick Ship Metal's circle shear slowly turns out another perfect copper circle.

No matter what size, shape or physical profile of copper cut you may need, Quick Ship Metals can make it happen fast and to exact specifications. This capability now includes a circle shear machine that produces perfect copper circles and rings.

Copper circles are commonly used for a variety of crafts and metal art, including metal spinning of ferrules, bowls, cups or most anything round. Copper circles are also used as fence post caps, heat diffuser plates, pipe-end caps and as round plates used in tube heat exchangers.

Other industrial uses for copper gaskets include heat exchangers, compressors, condensers, pumps, valves, and general industrial applications in all sizes & shapes.
According to plant industrial engineer, Steve Crumley, “QSM’s circle shear works like a giant can opener, slowly turning a piece of square copper sheet while heavy pressure is applied to the round cutting wheel. For thicker copper sheet, several revolutions may be required to insure a precise, even cut.”

Crumley adds, “by cutting a 35” circle, then readjusting the Circle Shear to cut a 33” circle from the original, you end up with a 35” ring, or washer up to 1/8” in thickness, and that’s a pretty serious washer!”

For fast-order response for these common uses, QSM stocks a wide range of copper circles from 3-1/2” to 35” in diameter, cut from copper sheet from .002” (20 gauge) to .125” (8 gauge) thick.

QSM also produces made-to-order copper circles for a wide variety of industrial and electrical applications, but many are destined for arts and crafts projects such as enameled copper jewelry, wind chimes, or this run of copper coins that the Shivley family had stamped to commemorate a 10-year anniversary. Smaller diameter circles are produced by a machine that punches circles out in diameters of 1″, 2″, 2-1/4″ and 3″ sizes that are ideal for many creative metal projects.

The circle shear machine is just one part of the overall capability QSM maintains to provide custom cutting, shaping, punching, milling and plating of copper to meet the most diverse customer requirements and production schedules.

When you need copper, call the experts at Quick Ship Metals. They’ll give you a great price on copper circles, without giving you the run around!

The first step in building a metal box is to notch the corners.

To kick off Metallic Moments, our series on metal working and fabricating, let’s take a look at one of the basic techniques in metal work – making square corners. Jim Koper is a master metal worker at Storm Copper and he has a passion for custom work that lets him exercise his creative nature.

“The first step to making a metal box is notching out the corners so they’ll meet at the right angle when you bend them together. While you can bend sheet metal up to 16 gauge by hand, using a piece of wood and a mallet, it is a very difficult and tedious process. And for 18 gauge you’d really have to struggle with it. So, once I’ve notched all four corners, I’ll be using a box and pan handbrake to bend the sides,” he said.

Koper went on to explain that a sheet metal handbrake bends sheet metal by using a hinged clamping bar to hold the metal down against the bed. A hinged bending “leaf” is lifted to fold the metal around the fulcrum point of the clamping bar to the desired angle. However, with a standard hand brake can only bend three sides. A box and pan brake is designed to prevent the metal from hitting against the clamping bar when the 3rd and 4th sides are being bent. The clamping bar on a box and pan handbrake is divided up into many assemblies called “fingers” which can be removed at each end of the box.

Once the corners are formed, Koper uses a TIG welder to seal the two pieces of each corner together, and then he grinds away the excess bead to dress up the seam and make the corners into a smooth joint. Tungsten inert gas (TIG) welding, is an arc welding process that uses a nonconsumable tungsten electrode to weld two pieces of metal together. During the bonding process, the area to be welded is protected from atmospheric contamination by a shielding gas and a filler metal is normally used. The shielding gas is usually an inert gas such as argon.

“The twisted handles I put on top are made from ¼” square stock that has been heated to 1200 degrees to anneal or soften the copper. Then once it cools, I put one end in a vice and use an adjustable wrench to twist it, and then make the curve by bending it over a piece of pipe,” he added.

The next step is to pickle the whole box in muriatic acid to remove the scale that develops from welding, and then it’s just hand polishing to develop the final finish. While admiring his work, Koper offers a bit of encouragement to those who would like to duplicate this box. “Boxes aren’t that difficult to make, just basic hand work.”
This beautiful copper box was fabricated using .024 gauge decorative copper sheet. Contact our friendly customers service staff at 1-888-334-2177, or order online at quickshipmetals.com.

When Chris got a chance to purchase the boat of his dreams he didn’t hesitate, even though he knew he’d have to update it a bit. The dash was faded from the sun and being a metal worker he knew just what he wanted to do. With two pieces of brushed stainless and the purchase of some custom bits to drill the holes, this 18′ 1985 Master Craft Competition ski boat is just about ready for the water and a summer full of skiing! One thing for sure, with the brushed stainless steel, there won’t be any problem with the dash fading now. Thanks to the folks at Quick Ship Metal for a great price on the metal.

Need some stainless steel? Here’s the good stuff at a great price!

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